Manual transmission problemsOverall manual transmission problems in my opinion are less common than problems with automatic transmissions. In fact the problems I have seen in most manual transmissions where actually caused by inexperienced drivers.
To follow in this article will be some of the more common issues I have seen when working on manual transmissions. If your complaint or problem is not addressed in the information below it may be a good idea to check for technical service bulletins on your particular model.Example: Recently a friend of the family with an Acura RSX was having manual transmission problems with noise and hard shifting. This particular driver was very experienced and had only driven manual transmission cars for the last 20 years. When I looked for technical service bulletins for the RSX I found several issues that were known by the factory. These technical service bulletins indicated that internal updated parts were available to solve these particular issues.
Types of manual transmission problems
Gear clash is a common complaint and is best described as a grinding noise during shifting. This type of noise can be the result of a gear set remaining partially engaged while trying to engage another gear set. Gear clash can be caused by incorrect clutch adjustment or binding shift linkage. Incorrect fluid selections especially on some BMW models can also cause gear Clash problems. Jumping out of gear is another common complaint with transmissions that have high mileage.
If the manual transmission jumps out of gear and into neutral you should first check the gear shifter and its attaching linkage for looseness or damage.Another common cause of a vehicle to jump out of gear would be damaged or broken transmission and engine mounts. A visual inspection of these mounts may not reveal a problem. sometimes you have to pry up on them to see if they are in tact. A worn input shaft pilot pushing or bearing that is pressed into the center of the crankshaft can also cause this type of manual transmission problem.
Another type of standard shift transmission problem would be hard shifting. If the shift lever is hard to move from one gear to another you want to start off by inspecting the clutch operation as well as the shift linkage. The wrong fluid selection can also cause hard shifting manual transmission problems. Internal components such as shift rails shift forks and synchronizers can cause a hard shifting condition as well. Damage to these internal components will often show up as metal or brass flakes in the lubricant and may cling to the drain plug magnet.
I have used the synchro max fluid in maintenance situations but have not used it to solve any problems. I would not expect miracles from anything in liquid form. For more common problems associated with manual drive trains, clutches and axles you can visit the repair module from this next link. Also more stories about my own personal
manual transmission problems
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